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Innovation Takes Flight at Western Sydney Airport

Innovation Takes Flight at Western Sydney Airport

The Western Sydney International (WSI) Airport is one of Australia’s most significant infrastructure projects - its first new major airport in over 50 years. With Sydney’s aviation capacity expected to double in the next 20 years, this landmark development is being built with longevity, functionality, and best practice at its core.

To help realise this vision, Fielders’ Design Solutions Group (DSG) partnered with lead contractor Multiplex to contribute an innovative structural decking solution.

Fielders DSG was established to deliver technical excellence and customer support from concept to completion. More than two years before construction commenced, DSG engaged with Multiplex to understand key project metrics and technical project requirements. This early collaboration led to the recommendation of a bespoke structural solution using 32,000m2 of Fielders SlimDek 210® composite decking - an approach that drastically improved efficiency and saved months on the construction schedule.

SlimDek 210® features a unique trapezoidal shape and deep rib profile, allowing unpropped spans of up to seven metres. This capability an alternative to conventional concrete beams and slab construction, instead using large-span composite slabs supported by XLERPLATE® steel welded beams. The benefits extended beyond structure, enabling faster build times, reduced on-site labour and materials, and quicker interior fit-out.

Alongside SlimDek 210®, approximately 25,000 m² of Fielders KF57® was also specified. DSG’s Marko Stankovic and Jack Huang remained actively involved, providing technical support throughout, attending site regularly to support Multiplex and its subcontractors during installation.

This solution, the first of its kind in Australia - and possibly globally - for this type of structure, underscores Fielders’ reputation as a forward-thinking, solutions-driven partner. Through DSG’s involvement, the WSI terminal design evolved to reflect innovation, efficiency, and technical leadership, with Fielders playing a pivotal role in helping to shape the future of major Australian infrastructure.

Find out more at: https://fielders.com.au/profiles/slimdek-210

KingFlor® System Supports Woolworths’ Largest Distribution Hub

KingFlor® System Supports Woolworths’ Largest Distribution Hub

To meet rising food demand in Sydney, Canberra, and regional NSW, Woolworths needed a vast new distribution centre. After selecting Eastern Creek in Western Sydney, plans began for the world-class Chilled and Fresh Distribution Centre, with Fielders Design Solutions Group joining to bring the ambitious project to life.

The proposed state-of-the-art, 93,000m2 facility is set to become the largest multi-storey, temperature-controlled distribution centre in the Southern Hemisphere. It’s an innovative development that will process up to 6,000 tonnes of fresh produce daily. Equipped with advanced refrigeration and automation systems, it will ensure optimal storage conditions and streamline distribution to Woolworths stores nationwide.

Supported by 69,000 m² of Kingflor® KF70 1.0mm BMT Deckform Z350, Fielders Design Solutions Group joined the Woolworths Eastern Creek project early. Structural Manager Jack Huang says they collaborated with Santana Stud Welding, BESIX Watpac, and Costin Roe Consulting to create an efficient solution for the suspended warehouse floors.

The KingFlor® deck provides a safe work platform, not only during placement of the KingFlor® components but also during concrete pouring. Additionally, the decking also acts as a safe canopy to protect workers below from falling objects.

The mechanical interlocking of a concrete slab and embossments of KingFlor® work as bottom tensile reinforcement in composite slab design, saving on concrete and reinforcement costs. For such a large project, this is a significant consideration – both financially and from a sustainability point of view.

During construction, Jack Huang and the Fielders’ Project Execution Manager (PEM) co-developed comprehensive material delivery strategies with the client and key stakeholders to ensure JIT (Just-in-time) deliveries of KF70 sheets to meet the project’s demanding construction program.

The centre supports sustainability with energy-efficient technology and strong local impact. Construction will create over 4,000 jobs and involve many local businesses. When operational in 2027, it will employ up to 700 people, significantly boosting the Eastern Creek community. 

Read the full story at: https://fielders.com.au/inspiration/blog/kingflor-system-supports-woolworths-largest-distribution-hub